This guide will explain how to repair a failed or loose DC power jack on a laptop computer yourself. Here’s my previous post related to DC power jack related issues.
Disclaimer: I’ve made these instructions only for people experienced with soldering and repairing computers. If you don’t feel comfortable doing this job, please do not open the laptop or you can permanently damage your computer. Take your laptop to a professional repair shop instead.
Use this repair guide at your own risk. 
First of all, you’ll have to disassemble your laptop and remove the motherboard. Here you’ll find disassembly instructions for some major laptop brands such as IBM, Dell, HP, Compaq, Toshiba. If your laptop is not on the list, you’ll have to figure out yourself how to take it apart.
For this repair you’ll need the following tools.
1. Soldering iron or soldering station. I use Weller WES51 soldering station and for this job I set temperature to about 800-850°F.
2. I use high-tech rosin core silver-bearing solder from Radioshack with diameter 0.022″ ( Catalog #: 64-013 ). I think standard rosin core solder will work just fine.
3. Desoldering pump for removing solder around component leads. I use Edsyn Soldapullt pump, model DS 017.
4. 99% isopropyl alcohol and tooth brash for cleaning the motherboard from flux.
5. A new DC power jack, you can find a cheap one here.
Laptop DC power jack repair guide.
As you see on the following picture, the solder drop on the positive terminal looks different than on other three contacts. That’s where the problem is. The positive pin is not making a good contact with the motherboard and because of that power to the laptop cuts off when I move the power plug inside the power jack.
I’m going to desolder the power jack from the motherboard, clean contacts on both power jack and motherboard and then solder it back in place – this is the proper way fixing the power problem.
Start desoldering process with adding some new fresh solder to all three contacts. This will make old solder more flowable, easier to remove.
While heating one of the contacts, remove the solder from this contact using the desoldering pump. Repeat the same steps with all power jack contacts until you remove as much solder as possible.
Grab the power jack and carefully try removing it from the motherboard. Most likely you will not be able to remove the power jack the first time because there will be some solder bridges left between the contacts and traces on the motherboard. Carefully wiggle the power jack without applying any significant force and at the same time heat up all contacts one by one. This will help you to remove the power jack.
The DC power jack is almost removed from the motherboard.
Be careful. Inside the positive hole there is a copper sleeve witch connects the terminal on one side of the motherboard with the traces on the other side. If you are removing the power jack with force, you can pull the sleeve from the hole. You don’t want to do that.
UPDATE: If you accidentally removed the internal sleeve, check out this post: How to fortify damaged power jack connection.
So, do not apply any force and make sure the solder is melted when you are removing the power jack. I hope you understand what I’m talking about.
After the power jack is removed, clean all oxidized contacts with a knife.
Apply a fresh coat of solder to all contacts on the power jack.
The power jack terminals will look dirty because of melted flux.
You can remove the flux using the tooth brash and alcohol. It’s not necessary but it will make your job looking clean.
Apply a fresh coat of solder to all power jack terminals on both sides of the motherboard.
This side has been coated.
And this side has been coated too.
Now you can install the power jack back on the motherboard. Put something under power jack so there is no gap between the jack and the motherboard. Now you are ready to solder the jack back in place.
Solder all power jack pins.
The job is done and the laptop DC power jack is fixed. B-E-A-utiful!
Now just install the motherboard back into the laptop and you are done.
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March 6th, 2009 at 4:29 am
wow,, i been wondering how to do it ,, this is really helping everyone including me. thank.. i wish you have the instruction in video .. if you u do please pose all your knowledge is would help more people. thank you.. nice work.
March 5th, 2009 at 8:25 am
GREAT INSTRUCTIONS! Just replaced my Gateway 3545gz’s jack last night. Didnt even have to take out the motherboard. 2hrs and an extra $150 in my pocket.
March 2nd, 2009 at 10:23 am
Cathy,
So, your laptop fails with these 3 adapters but another laptop works just fine with same adapters. Apparently, there is nothing wrong with the adapter but there is a problem with the motherboard in your laptop.
To be honest, I don’t know.
I don’t remember this laptop off the top of my head. If the motherboard comes out with a metal frame, in order to access the power jack you’ll have to separate the motherboard from the frame.
March 1st, 2009 at 2:10 pm
I found someone with the same laptop and tried all 3 adapters. They worked. I guess it is my jack or motherboard. But, of my 4 adapters, why did 3 fail and 1 work (and is still working)?
February 27th, 2009 at 6:03 am
cj2600:
Unfortunately, I am the only one with a Dell (I work in a 3 people office where I use my personal laptop for work stuff), so, no one can help me test the adapters.
I have followed the instructions to remove the motherboard. But, the motherboard still have a steel casing on top even when I pull it out of the laptop shell.
February 26th, 2009 at 10:34 pm
Cathy,
Do you have another Dell laptop at work? Can you test that laptop with your adapters?
I think there could be a problem with your motherboard but I’m not sure what’s going on. I guess you’ll have to take a closer look at the power jack and see if it makes bad connection with the motherboard.
In order to remove the motherboard you can follow these instructions.
February 26th, 2009 at 7:47 pm
Lisa,
I think you are talking about the power connector board. The HP part number for this board is: 382414-001
Google the part number and you’ll find it.
If you look at Google images, you’ll see the board. Is it the right one?
February 26th, 2009 at 7:16 pm
Rami,
It’s a power fuse. I believe it doesn’t matter how you solder the fuse, it could be solder both directions.
February 26th, 2009 at 7:11 pm
RobertM,
I agree. It takes more time to remove the nine pin power jack from a Dell laptop, it’s very solid.
I can remove most power jacks from Toshiba motherboards in 2-3 minutes, but when I work with Dells it takes some time and effort.
February 26th, 2009 at 7:07 pm
cody,
Yes, you can do that.
It’s a different laptop but the same type of the jack. Yes, you can do that.